Cleanroom Services – US
What is Sony DADC’s cleanroom and for what is it used?
Sony DADC’s cleanroom is a highly controlled environment which has been specifically designed to reduce particulate contamination, as well as to control pressure, temperature, humidity, and personnel access. Sony DADC US is focused on Life Sciences and Agro-Sciences for the cleanroom. At Sony DADC, we will ensure safety, quality and reliability for your company’s product in our cleanroom. Our business partners can look forward to growth with a Kaizen culture.
Regular cleaning and microbiological testing of the cleanroom is also required to ensure the production of safe and contaminant-free devices/products.
Sony DADC has 120,000 sq ft available for your business, the largest cleanroom in the Midwest located centrally in Terre Haute, Indiana. This enables businesses to reach their customers within 24 hours for 90% of the US.
- 110k sq ft Class 10,000 (ISO 7)
- 11k sq ft Class 1,000 (ISO 6)
- 1,000 sq ft Class 100 (ISO 5)
Climate controlled, parts crib, offices, secured entry and other amenities are available with Sony’s cleanroom.
- Contamination Prevention
- Quality Assurance
- Certifications and Standards
- Customization and Adaptability
In summary, cleanroom manufacturing safeguards product integrity, reduces defects, and contributes to overall excellence in production.
Let Sony DADC relieve the stress of business by providing clean room and manufacturing services for your growing business.
Automotive Manufacturing – Sub-Assembly Support
Globally, manufacturers use the assembly line as the primary way to construct their product. Even the assembly line has its weaknesses. For example, there are too many components to be built efficiently? How can companies overcome this issue?
Sony DADC can help with this issue, fortunately, with the process of sub-assembly. Outsourcing to Sony DADC can benefit your company through leveraging economies of scale.
What are sub-assemblies?
A sub-assembly is a defined process in which a separate assembly area uses raw materials to build components to later be incorporated into the main assembly line for finished goods. These separate areas are independent of the main assembly line and are kept in inventory when not in regular use. They may be in another location as well. After being assembled in the separate line, the sub-assembly component is then integrated into the final product. This streamlined process saves workers time and energy, reduces stock, holding and lead times, cycle times, change over times, and improves operational costs as well as cash flow by delaying assembly until shipment.
Varying products for sub-assemblies can range from two individual parts to hundreds of components to be assembled. Each production line for a sub-assembly organizes each component for full utilization of storage and part recognition. Many companies benefit from sub-assembly services that 3PL can offer, which includes assembly and sub-assembly.
OEM, Original Equipment Manufacturers, take advantage of sub-assembly production. Sony DADC can help you reduce your production times, increase your quality metrics, and decrease your overall costs.
Sony DADC is ISO certified with specialized processes built into the production line. This is a benefit to partners for sub-assembly to increase assurance on quality builds. We look forward to being your automotive business partner.
